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The Model Factory Trainer Training Program, carried out in cooperation with the Republic of Turkey Ministry of Industry and Technology, TÜBİTAK TÜSSIDE and UNDP Turkey, was completed on 12 June 2022. In the training given to 4 different groups of 60 people, the following topics were covered: Types of Waste Product/Process Segmentation Takt Analysis Work Measurement 5S TPM-Autonomous Maintenance Deployment Planning and Coaching Digital Transformation BiLiG Operational Excellence Consultants are at your side for your OPEX needs with the competence and experience to provide support in the fields of planning, implementation, training and technology. For detailed information, you can make an appointment for an online meeting from the "Book Now" box below.

Every event in the universe has a cause. Those causes arise from functions at different system levels. To give an example, an efficiency problem you experience in your business may be caused by an upper system (for example, managerial decisions, or the customer), as well as by sub-systems or components (for example, a worn belt or bearing). Functional Analysis is one of the tools we use to analyze the causes of problems in R&D or Innovation projects. It allows us to see the interactions between such systems, subsystems and components, and the relationships between them. It is very simple to draw; First of all, we draw the subsystems and components of the system we will focus on as boxes; It is important for us to go into as much detail as possible here. In the second step, we draw the function of each component to each other. The important thing to note here is to show not only useful functions, but also harmful functions. (functions can be such as pushing, pulling, energy transfer, information transfer etc) You can use arrows with different colors and features according to the function types (for example, useful functions are green, harmful functions are red). For example, the function of the car engine is to move the car, but it has also the harmful function of throwing poisonous gases into the air. Below, you can examine an example of a function analysis that we have done before. In the example, useful functions and harmful functions are given in different colors and in different images. Aşağıda daha önce yapmış olduğumuz bir fonksiyon analizi örneğini inceleyebilirsiniz örnekte faydalı fonksiyonlar ve zararlı fonksiyonlar farklı renklerde ve farklı görüntülerde verilmiştir. Problems can occur due to; Loss of function Reduced function Excessive function Intermittent function Ceasing of function early Ceasing of function late Performing an undesired function. By using Functional Analysis, you can find innovative solutions by eliminating the contradictions between these functions with TRIZ, or you can develop solutions about potential failure mode in those functions with FMEA. BiLiG Operational Excellence Consultants are at your side for your OPEX needs with the competence and experience to provide support in the fields of planning, implementation, training and technology. For detailed information, you can make an appointment for an online meeting from the "Book Now" box below.

We have started the TRIZ Training for Bosch Rexroth Turkey yesterday. So far the team learned the tools such as; - 9 Boxes - Ideal System - Functional Analysis Throughout the 5 day training the attendees will be generating inventive solutions for different projects. BiLiG Operational Excellence Consultants are at your side for your OPEX needs with the competence and experience to provide support in the fields of planning, implementation, training and technology. For detailed information, you can make an appointment for an online meeting from the "Book Now" box below.

BiLiG OpEx We offer Operational Excellence based technological solutions that increases your organization's profitability by improvinge its efficiency and quality. OpEx Operational Excellence is the key leverage factor in increasing your profitability . You can control factors such as efficiency , stocks , quality and increase your profitability with the Operational Excellence tools . Click to increase your profitability. DIGITALIZATION Digitalization solutions built on the basis of Operational Excellence take you to results in a short time. You can digitalize your processes with the aim of increasing profitability with our unique Digi-Check-Up method and technology solution partners. Click here for self-financing digitalization solutions. INNOVATION Innovation carries your organization to different levels of solutions outside your current ways of doing business. You can increase your market share/profitability of your organization using unique tools of innovation. Click here to develop new solutions using your existing competencies even in the pandemics. NEWS Operational Excellence MODEL FACTORY LEAN LEADER TRAININGS COMPLETED The Model Factory Trainer Training Program, carried out in cooperation with the Republic of Turkey Ministry of Industry and Technology,... Innovation WHAT IS FUNCTIONAL ANALYSIS Every event in the universe has a cause. Those causes arise from functions at different system levels. To give an example, an efficiency... Innovation STARTED TRIZ TRAINING FOR BOSCH REXROTH TURKEY We have started the TRIZ Training for Bosch Rexroth Turkey yesterday. So far the team learned the tools such as; - 9 Boxes - Ideal System... CURRENT TRAININGS No upcoming events at the moment

No upcoming events at the moment

OPERATIONAL EXCELLENCE INCREASE YOUR PROFITABILITY WITH OUR OPERATIONAL EXCELLENCE SOLUTIONS WHAT? WHY? TOOLS DEMO CASES WHAT IS OPERATIONAL EXCELLENCE? Operational Excellence, or shortly called OpEx, provides added value to your customers by using scientific and world-proven methods such as Lean 6 Sigma, TPM, DFSS, Digitalization , which improve efficiency and quality to increase profitability in all processes that operate under organizations' strategies to achieve business results. WHY OPERATIONAL EXCELLENCE? Organizations are faced with constant change. Systems start to fail to meet the demands over time, therefore should be continuously improved. With worldwide proven Operational Excellence tools you can; Prevent mistakes from occurring Save on current process costs (energy, natural gas, consumables etc.) Increase the efficiency and effectiveness of processes (downtimes, waitings, inventory, personnel, energy, etc.) Increase the sales amount / marketshare by producing better quality / service Increase unit price profitability by reducing costs Increase sales efficiency WITH OPERATIONAL EXCELLENCE TOOLS, YOU IMPROVE THESE ABILITIES: With Lean , the downtimes in your processes are reduced. With 6 Sigma , you can control the variability that affects your product quality. With TPM , your machines work with the principle of "0 failure, 0 error, 0 accident" With 5S , your working environment is organized to provide you with the highest efficiency. With Statistical Process Control ( IPC ), you prevent mistakes by tracing the signals in your processes. OPERASYONEL MÜKEMMELLİK ADIMLARI Operasyonel Mükemmellik çalışmaları işletmenizin kapasite kullanımını, karlılığını ve cirosunu kısa ve orta vadede artıracak yatırımlardır. Her yatırımda olduğu gibi, Operasyonel Mükemmellik projelerinin çözümleri yatırımlarının da kuruluşlara tatmin edici bir yatırım geri dönüş (ROI) sağlaması beklenir. Bu yaklaşımda iki aşamalı bir yol uyguluyoruz: 1- OPERASYONEL MÜKEMMELLİK FIRSATLARININ BULUNMASI (OpEx-CHECK-UP®) Yukarıda belirtilen Operasyonel Mükemmellik ihtiyaçlarına cevap verecek şekilde, kuruluşların stratejileri ile iş sonuçları arasındaki ilişkiyi kurar ve hedeflemeyi yapar. Süreçlerin kanıtlanmış bilimsel ve teknolojik metotlar kullanılarak analiz edildiği ve bu analizlere dayanılarak OpEx Yol Haritası ’nın ortaya çıkarıldığı bir çalışmadır. Check-Up® süresi kuruluşun büyüklüğüne ve süreçlerinin kompleksitesine bağlı olarak farklılık gösterebilir. OpEx-Check-Up ®’tan şu çıktıları elde edersiniz: Stratejilerinize ve maliyetlerinize en fazla etki eden Kritik Süreçler ve Temel Performans Göstergelerinin (KPI) belirlenmesi ile iyileştirmede doğru süreç ve alanlara odaklanırsınız. Buradaki amaç Operasyonel Mükemmellik projelerinin kuruluşunuz açısından en doğru süreçler içerisinden seçilmesidir. Bu kritik süreçler bazında yüzlerce iyileştirme fırsatınız ortaya çıkarılır. Bu iyileştirmeler çok basit Kaizenler de olabilir optimizasyon çalışmalarının yapılacağı 6 Sigma projeleri de. Operasyonel Mükemmellik'te her türlü proje için farklı bir iyileştirme aracı mevcuttur. İyileştirme Fırsatlarınız'ın finansal etkileri (mevcut kayıp ve iyileştirme sonucu kazanç) belirlenir. Operasyonel Mükemmellik projeleri belirli bir efor harcatan aktiviteler olduğu için finansal getirileri önceden belirlenmelidir. Stratejik önem, kayıplara katkı, iyileştirme maliyeti ve beklenen fayda göz önünde bulundurularak önceliklendirilmiş İyileştirme Fırsatları Listeniz hazırlanır. Bu liste önümüzdeki 1-2 yılın tüm Operasyonel Mükemmellik projelerini içerir. 2- OPERASYONEL MÜKEMMELLİK PROJELERİNİN GERÇEKLEŞTİRİLMESİ (ROLL-OUT ) Check-Up sonrasında Operasyonel Mükemmellik projeleri seçildikten sonra Roll-Out adı verilen ikinci adım uygulanır. Roll-Out iki farklı şekilde olabilir: ​ Proje Liderliği Yaklaşımı : Bu yaklaşımda belirlenen Operasyonel Mükemmellik projelerinin ilerletilmesinde danışmanlarımız proje lideri olarak görev alır ve kuruluşunuzdan belirlenecek kişiler bu projelere teknik ve uygulama desteği verir. Eğitim ve Koçluk Yaklaşımı : Bu yaklaşımda ise Operasyonel Mükemmellik projeleri sürekli iyileştirme araçları hakkında detaylı eğitimler alan kuruluşunuz çalışanlarının liderliğinde yürütülür. Danışmanlarımız bu kişilere periyodik ve dönemsel koçluklar sağlar. You can find some sample cases from different sectors below. TEXTILE Decreasing knitting machines changeover time Decreasing the process change time of bleaching machines Decreasing the cleaning time of finishing machines Decreasing the printing machine template change time Decresing color defect errors Decreasing the frequency of bleaching machine failure Shortening the breakdown response time Decreasing RF drying humidity variability Decreasing search times for material / semi-finished products / products Decreasing truck loading times Reduction of yarn break errors Reducing scuff marks Warp break errors reduction Reducing the amount of soda usage Reduction of comber machine changeover time Decreasing the sample production process time Decreasing the dye preparation time Increasing dryer natural gas and energy efficiency Sanforizing machine shrinkage error reduction Reducing dust / fiber error in the fabric Singeing machine trace reduction Operasyonel Mükemmellik hakkında detaylı bilgi almak için lütfen aşağıdaki bağlantıdan randevu alınız. 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